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Add Features to Pre-Cut Panels

You already have panels — maybe from a previous project, hand-cut, or purchased. You need to add hinge cups, shelf pin rows, or construction holes. KerfLab can do that too.


The problem

Adding hardware holes to existing panels traditionally means measuring, marking, and using drill jigs. Jigs only work for specific hole patterns, and every panel size needs a different setup. One misalignment ruins an expensive panel.

Your CNC can drill these holes perfectly — but it needs to know exactly where the panel is. That's the hard part.

Panel-specific indexing pins

KerfLab generates pin positions optimized for each panel size. Drill the pin holes into your spoilboard, insert dowel pins, place the panel against them — done. The software knows exactly where the panel is.

Workflow

  1. Enter panel dimensions in KerfLab (or import from a previous project)
  2. Add the features you need: hinge cups, shelf pin rows, construction holes
  3. Generate the pin drilling G-code for that panel size
  4. Drill pins into spoilboard, place panel, run the program

Same-size panels reuse the same pin holes. Drill once, process the whole batch.

Use cases

  • Retrofit existing furniture — add soft-close hinges to old cabinets by drilling precise hinge cup holes.
  • Hand-cut or supplier panels — panels cut on a table saw or ordered pre-cut still need hardware holes.
  • Batch processing — all panels of the same size use the same pin positions. Process a stack in minutes.

Secondary operations depend on precise panel placement. KerfLab's indexing pin system makes this possible without expensive jigs.

How positioning works

Ready to try it?